A lot of Dongguan automatic winding machine engineering a friend of this machine does not understand the winding machine debugging, mainly unfamiliar products, or not trained, of course, if you know, then it is simple.
Dongguan automatic winding machine common features and debugging methods:
Dongguan automatic winding machine not only sophisticated mechanical components, but also equipped with a powerful electrical control system, which integrates electrical control, sensing technology, mechanical transmission, pneumatic devices and other components, the debugging method compared to other electrical processing equipment to be complex And more sophisticated, Xiaobian on the debugging of such equipment for a brief introduction, I hope the majority of users of winding equipment can be helpful.
The following debugging methods can be applied to the common coil with coil winding process, mainly from the winding position, enameled wire specifications, winding width of the three important winding parameters.
First, starting from the location of how to set
What is the starting position? Simply put, it is the starting point of starting the bobbin winding. This position is closely related to the start of the coil and the type of coil. Usually, the specific value of the relative starting position can be measured by the measurement function of the equipment control system. Personnel can also be manually measured, the fixed point as a reference point using the actual measurement tool, set the point pay attention to the winding direction of the coil.
Second, the enameled wire specifications set
Our common enameled wire has a different diameter, enameled wire specifications set correctly will directly affect the cable effect, the use of different materials enameled wire need to add different diameter correction, the copper wire is not easy to be thinned, the correction value plus 0.02 or so, the aluminum wire is easy to be stretched after the tension of the winding equipment and the over-wire device, and the larger the correction value is between 0.02 and 0.2 are allowed.
Third, the winding width of the setting
The winding width is understood as the distance from the start of the winding to the end of the winding, which usually directly reflects the length of the bobbin that needs to be wound. It is necessary to consider the small amount of deformation of the bobbin used in the setting. Of the impact of the method should be used to take a comprehensive measurement of minimum winding width.
With the rapid development of science and technology, modern Dongguan automatic winding machine due to the integration of electrical control, mechanical transmission, photoelectric detection and many other technologies, so the difficulty of setting up debugging also greatly increased, many customers bought a winding machine, The setting is often impossible to start Xiaobian automatic winding machine in Dongguan function and common debugging methods listed the following points:
First, familiar with the device function and winding process
When the purchase of Dongguan automatic winding machine after the first need to power no-load test run, the process first test Dongguan automatic winding machine is smooth operation, whether there is abnormal noise, as a debugger in the process should be controlled Dongguan automatic winding machine Instructions to check each function one by one is valid, but also a process familiar with the device, the initial familiar with the device functions according to their product winding process to find the corresponding device functions, combined with the process to see whether the function of the device with the winding phase Anastomosis, equipment functional requirements in the procurement of equipment suppliers need to communicate in detail to avoid the purchase of equipment and winding requirements do not pay, which should be noted that the device allows the wire diameter, the maximum load, the width of the cable and its Accuracy, these parameters are the basic data that determines whether the equipment meets the winding requirements.
Second, the equipment settings and data set attachment
Commissioning personnel familiar with the equipment functions and parameters, but also need to Dongguan automatic winding machine tension adjustment and winding mold data determination, under normal circumstances, the greater the diameter of the wire wound tension also need greater, different manufacturers Of the equipment to adjust the range of tension are different, the tension required to use aluminum and copper are also different, the same diameter aluminum wire tension required to be smaller than the copper, tension adjustment led to the actual assembly around the die The smaller the diameter, if it is a thin line, it will pull off, tie knot and other phenomena, the tension is too small there will be coil edema, cable messy and so on, so tension adjustment is a key setting, different diameter Have a safe tension range, need to pay attention to the width and height of the mold, and the winding bar is too tight, will affect the mold handling, too loose will lead to mold sway affect the cable effect.
Third, the introduction of common functions
Dongguan automatic winding machine generally have the default function of the number of laps, automatic parking, forward and reverse winding, automatic cross slot, etc., in actual use, should pay attention to several points: First, turn around and stop the local car slow This function is to slow down the machine after starting, the purpose is to reduce the impact on the tension structure and enameled wire, can be set according to the actual needs of the general situation is 1 to 3 laps, the function is to stop the local slow winding device before the end of the winding sequence This feature can reduce the impact on the brake so that the smooth end of the winding equipment, in particular, requires precise positioning of the winding process, this parameter must be set, depending on the speed of operation of the equipment, the parameters should be adjusted accordingly The situation is 2 to 5 laps, again the direction of the cable and winding direction, the two parameters are the direction of the displacement of the cable and the direction of rotation of the spindle set, Dongguan automatic winding machine between the spool and the spindle control Control, there is a specific linkage relationship, set must be clear when the spool displacement direction, many users are reflected in the debugging equipment alarm, it is wrong to set Caused by equipment protection, the winding machine has zero detection for positioning the cable spool, if starting from zero equipment, then the spool must be moved outwards, if mistakenly set to move inward will cause the device to alarm, The direction of rotation of the bobbin should be based on the winding process, all settings should take full account of the winding process requirements.